Get fast, accurate information about the condition of your equipment, recommendations for maintenance, and improved operation with Metso systematic filtration inspections in mining.
Inspections & recommendations to optimize performance & help you reach your sustainability targets
Higher filter availability
Detect issues before they cause equipment failure
Reduced maintenance costs
Efficient planning and maintenance strategy & create KPIs
Increased production
Optimize performance & processes
Preventive maintenance & proactive repairs
Conduct repairs & maintenance before failures & downtime occur
Benefits
- Reduced downtime
- Extended filter lifetime
- Increased reliability
- Improved safety/sustainability
- Better visibility of maintenance requirements
Filtration inspection package 1
Filter visuals and vitals
A quick way to understand your filters overall condition for peace of mind
The downtime required is 1/2 shift, total inspection time 1 shift done 1-2 times per year. The inspection is performed during operation with quick shutdown stops.
- OEM visual inspection of the filter, mainly during operation
- Catch safety hazards, overall filtration results, maintenance intervals, leakages, and hydraulic pressures
- Performed over 1 shift with filter running and includes short stoppages
- Historical data helps predict filter component performance over time
- Detailed future inspections recommended if needed
* Components and tasks may vary depending on the type of filter
Filtration inspection package 2
Filtration mechanical verification
Maximized filter availability through a more detailed inspection with additional adjustments and services
The downtime required is 1 shift, total inspection time takes 2 shifts, conducted once a year. Full mechanical inspection with filter operating and shutdown. Approximate inspection time allocated to 1 shift with filter running and 1 shift with filter shutdown. Includes the Filter Visuals and Vitals inspection as well as:
- OEM inspection with guards and covers removed
- Plate pack inspection
- Additional tests, measurements, and services
- Mechanical adjustments as required
* Components and tasks may vary depending on the type of filter
Filtration inspection package 3
Comprehensive/Customized
Maximized filter performance and equipment longevity
The downtime required is 3-5 shifts, conducted once every 2-3 years. Full visual, vitals, and mechanical inspections. Additional services are:
- Hydraulic unit: condition inspection, pump calibration, functionality and leak check, valve adjustment, oil cooler and accumulator check
- Hydraulic field circuit: cylinder functionality and leakage check, valve adjustment, and functionality check
- Reservoir cleaning and field circuit flushing
- Reporting including measurements report and action recommendations
- Modernization and upgrade recommendations
- Spare part audit and availability check
* Components and tasks may vary depending on the type of filter
Remote monitoring, a sustainable approach
Related spares and services
Case studies & Blogs
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